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湖南千豪生產(chǎn)研發(fā)的磁力模板應(yīng)用在海天注塑機(jī)上，適用于3000噸注塑機(jī)換模。磁力模板是用在注塑成型機(jī)械上用來固定模具的。

注塑機(jī)快速換模系統(tǒng)是針對(duì)傳統(tǒng)注塑機(jī)裝夾模具時(shí)間長(zhǎng)，操作復(fù)雜，安全性低而設(shè)計(jì)的，該系統(tǒng)采用電永磁吸盤作為定模板及動(dòng)模板，只需經(jīng)過簡(jiǎn)單的沖退磁動(dòng)作，就能裝夾和更換模具，真正做到3分鐘換模，它既可以安裝到新的注塑機(jī)中，作為標(biāo)準(zhǔn)配置銷售給最終客戶，也可以對(duì)正在使用的注塑機(jī)進(jìn)行改造，使傳統(tǒng)注塑機(jī)具有3分鐘快速換模功能而不會(huì)改變?cè)瓉碜⑺軝C(jī)的結(jié)構(gòu)，既實(shí)用又方便。



磁力模板在生產(chǎn)制造方面具有絕對(duì)優(yōu)勢(shì)，尤其在提高生產(chǎn)效率方面作用顯著  
Magnetic template has an absolute  advantage in manufacturing, especially in terms of improving productivity

1）快速更換模具—模具更換和安裝時(shí)間可縮短10倍以上。
Quick change of mold---mold replacement and installation time can be reduced  more than 10 times.

2）磁力模板的靈活性更大，可夾持圓形模具，塊狀模具或帶方形模具背板的模具，同時(shí)也簡(jiǎn)化了工藝過程。
Magnetic templates are more flexible andng the crafting process.

3）提高換模效率，降低勞動(dòng)強(qiáng)度  Improve  the efficiency of mold change, reduce labor intensity
模具更換和安裝時(shí)間可節(jié)約90%以上，適合當(dāng)前“批多量少”的高速競(jìng)爭(zhēng)時(shí)代，做到快速、準(zhǔn)時(shí)交貨，從而降低生產(chǎn)成本，節(jié)約生產(chǎn)時(shí)間。
Mold replacement and installation time can save more than 90%, which is suitable for the  current” batch of small” high- speed  competitive era, can achieve the fast and  on time delivery, therefore reducing production costs and save production time.

4）按照不同的標(biāo)準(zhǔn)設(shè)計(jì)的任何形狀和尺寸的模具，不需修改就可以直接吸附在磁力模板上，使用電永磁快速換模系統(tǒng)，不受模具背板標(biāo)準(zhǔn)化的限制，擴(kuò)大模具適用范圍。
Any shape and size mold designed by different standard, without modification can be directly adsorbed on the magnetic template. It is no restriction on mold backplane standardization, expand the scope of mold applications.

5）提高生產(chǎn)自動(dòng)化程度 Improve  Production Automation
磁力模板是SMED快速換模的關(guān)鍵環(huán)節(jié)，減少停機(jī)時(shí)間s，提高機(jī)器的生產(chǎn)力。
Magnetic template is the key part of SMED system, it reduces downtime and increase machine productivity.

6）延長(zhǎng)模具壽命，提升產(chǎn)品品質(zhì)，提升企業(yè)競(jìng)爭(zhēng)力 Extend mold life, improve product quality, enhance the competitive of enterprises
磁力模板裝夾模具后磁力均勻分布在其接觸面上，模具背板受力均勻，保證了合模精度，從而解決了傳統(tǒng)的點(diǎn)壓式裝夾造成的模具變形，提高了產(chǎn)品的一致性和模具壽命。
Magnetic templates clamp mold, the magnetic force evenly distributed in its connected surface, the mold backplane uniform force to ensure the clamping accuracy, so it is solved the mold deformation caused by the traditional point pressure clamping, improved the product  consistency and  mold life.

7）避免機(jī)械勞損帶來的安全隱患 To avoid the security risk of mechanical stain
普通機(jī)械裝夾方式使用的螺栓、壓板等都有疲勞期，有突然斷裂失效的隱患存在。而磁力模板內(nèi)部無任何運(yùn)動(dòng)部件，瞬間即可激活磁路將模具牢牢固定在機(jī)器模板上，既高效，又免維護(hù)；既環(huán)保，又節(jié)能。
General mechanical clamping methods use bolts and platen, all have fatigue period, which may have hidden danger of sudden fracture failure. But magnetic template inside without any moving parts, instantly can active the magnetic circuit and fix mold firmly on the machine templates, it is high-efficient, maintenance-free, environmentally and energy conservation.